Ukusebenza ngokubambisana kungenza okungaphezu kwalokhoaluminium CNC machining.Siphinde sihlinzeke ngokugoba,ukwenziwa, ukushisela, ukukhipha, ukuhlanganisa nokunye.Ungachithi isikhathi ngokuthumela izingxenye zakho ezinkampanini ezahlukene lapho singakwazi ukuphatha yonke into sisendaweni eyodwa.Masikusize uhlele inqubo futhi ulungise izingxenye zakho ezilungele isigaba esilandelayo.
Aluminium CNC prototypeskanye nezingxenye zokukhiqiza zinikeza izakhiwo ezinjengokusebenza, ukumelana nokugqwala, isilinganiso esiphezulu samandla nesisindo, ukuqhutshwa kukagesi, amandla e-anodizing, kanye nokusebenziseka kabusha.Lezi zakhiwo zizuzisa izimboni ezahlukene, okuhlanganisa ezezimoto, i-aerospace kanye nezimpahla zabathengi.
● Ukusebenziseka kalula
I-Aluminium iwukukhethwa kwezinto ezibonakalayo okuthandwayo ezingxenyeni zomshini ngenxa yokulula kwayo ukwenza imishini.Le khwalithi ayizuzisi nje umenzi wemishini kuphela, kodwa futhi nebhizinisi eli-oda ingxenye futhi ekugcineni umsebenzisi wokugcina.Ngamakhono ayo okuqopha kalula kanye nekhono lokulinganisa ngokushesha, i-aluminium ingasikwa kahle kusetshenziswa imishini ye-CNC.Lokhu kubangela inqubo yokukhiqiza esheshayo, ngaleyo ndlela kunciphisa izindleko zabasebenzi kanye nesikhathi sokusebenza.
● Ukumelana nokugqwala
Amabanga e-aluminium abonisa amazinga ahlukene okumelana nokugqwala, okungathinta ukuqina kwawo nokuphila isikhathi eside.Kodwa-ke, amanye amamaki ajwayelekile asetshenziswa kumishini ye-CNC, njenge-6061, anikeza ukuvikela okuqinile kokugqwala.Kuyaqapheleka ukuthi ama-alloys e-aluminium anamandla aphezulu angase athonywe ukugqwala ngenxa ye-alloying yethusi.Noma kunjalo, amanye ama-alloy angaqinile anokumelana nokugqwala okuhle kakhulu.
● Isilinganiso samandla nesisindo
I-Aluminium iwumsebenzi oguquguqukayo onamandla amakhulu kanye nezakhiwo ezingasindi, okuyenza ilungele izingxenye zemishini nesakhiwo ezimbonini ezibalulekile ezifana ne-aerospace nezimoto.Isibonelo, okokufakwa kwendiza nama-ekseli ezimoto kuyizingxenye ezimbili ezivame ukusetshenziswa ngomshini we-aluminium.Lokho kusho, amamaki e-aluminium enza ngokuhlukile.Nakuba amamaki enhloso evamile afana no-6061 enamandla amahle esilinganisweni sesisindo, kubalulekile ukuqaphela ukuthi amamaki wamandla aphezulu afana no-7075 afaneleka kangcono izinhlelo zokusebenza zasolwandle kanye ne-aerospace.
● I-conductivity kagesi
I-Aluminium yaziwa kabanzi ngezakhiwo zayo ezinhle kakhulu zemishini, okuyenza ibe yinto edumile kuzo zonke izimboni eziningi.Izingxenye ze-aluminium ezenziwe ngomshini we-CNC zinokusebenza okuhle kakhulu kukagesi, kodwa aziphakeme njengethusi.I-conductivity ye-aluminium ehlanzekile ekamelweni lokushisa yi-37.7 million Siemens ngemitha ngayinye.Nakuba amanye ama-alloys angase abe nokuhamba kagesi okuphansi, i-aluminium isasebenza kakhulu kunezinye izinto ezifana nensimbi engagqwali, ngakho-ke ingasetshenziswa ukuklama izingxenye zikagesi.
● Amandla e-anodization
I-Aluminium iyinto evamile ezingxenyeni zomshini embonini ye-electronics yabathengi ngenxa yezindawo zayo ezifiselekayo ezifana namandla, isisindo kanye nobuhle.I-Anodizing iyinqubo yokuqedela ngaphezulu evame ukusetshenziswa ezingxenyeni ze-aluminium ukuze kwakhiwe ungqimba oluqinile oluvikelayo oluthuthukisa umthelela kanye nokumelana nokugqwala.I-anodizing iphinde inikeze isisekelo esihle kakhulu sokwengeza umbala, njengoba ungqimba lwangaphandle olunezimbotshana luvumela udayi ukuthi ungene futhi ushumekwe ensimbi ukuze uqedele isikhathi eside, isikhathi eside.
● Ukusebenziseka kabusha
Ukuphinda kusetshenziswe kabusha kwe-Aluminium kuyinzuzo ebalulekile kumabhizinisi afuna ukunciphisa indawo yawo yemvelo noma ukunciphisa imfucuza.Lesi sici sizuzisa ikakhulukazi kumishini ye-CNC lapho kukhona udoti omningi ngendlela yokusika ama-chips amathuluzi.Ngenxa yalezi zizathu, i-aluminium iyisinqumo sokuqala sezinkampani ezilwela ukuzuza ukukhiqiza okusimeme futhi okungabizi kakhulu.
I-Aluminium ingase ingahlali iyisinqumo esingcono kakhulu samabhizinisi uma kukhulunywa ngasoCNC imishini.Izinto ezifana nokwenzeka kokulimala kwamathuluzi kanye nezindleko zokukhiqiza eziphezulu zenza kube nesidingo sokucabangela ezinye izinto ezifana nensimbi njengezinye izindlela.Kulesi sihloko, sihlola ezinye izindlela ezingasetshenziswa esikhundleni se-aluminium, sigqamisa ukufana kwazo kanye nomehluko uma kuqhathaniswa nensimbi.
Izinsimbi
Insimbi nensimbi engagqwali
Ingcono kune-aluminium: 1. Amandla, 2. Ukumelana nezinga lokushisa
Kubi kakhulu kune-aluminiyamu: 1. I-Machinability, 2. Isisindo
Insimbi nensimbi engagqwali izinto ezivame ukusetshenziswa emishinini ye-CNC ngenxa yokuqina namandla azo, asiza ukusebenza kwengcindezi ephezulu kanye nezicelo ezidinga amashisela aqinile.Naphezu kokusebenza kwawo okuthuthukisiwe, i-aluminiyamu kuselula ukuyifaka umshini kunensimbi.Ukwengeza, insimbi yaziwa ngobuningi bayo obuphakeme nobulukhuni kune-aluminium, okungenza ingafuneki ezimweni ezithile.Kodwa-ke, uma ukumelana nezinga lokushisa kuyisici esikhulu futhi isisindo singeyona inkinga, insimbi ingaba indawo enhle ye-aluminium.
Izingxenye zensimbi ze-CNCziyizingxenye ezikhiqizwa kusetshenziswa inqubo yemishini elawulwa ngekhompuyutha eqinisekisa ukunemba okuphezulu, ukunemba nokungaguquguquki kwezinhlelo zokusebenza ezihlukene zezimboni.
Ithusi
Ingcono kune-aluminium: Ezinye izinhlelo zokusebenza zobuhle
Kubi kakhulu kune-aluminium: Izindleko
I-Brass, insimbi eyaziwa ngombala wayo osagolide, isetshenziswa kakhulu ekukhiqizeni ngenxa yokusebenza kwayo.Nakuba ibiza ngaphezudlwana kwe-aluminium, ijwayele ukusetshenziselwa ukwakha izingxenye zesakhiwo, ama-valve nama-nozzles.I-Brass iphinde ibe yinto ethandwayo yokukhetha umthamo ophezulu ngenxa yokusebenziseka kwayo kalula.
Izingxenye ze-CNC zethusiziyizingxenye ezikhiqizwa kusetshenziswa inqubo yemishini elawulwa ngekhompiyutha eqinisekisa ukunemba okuphezulu, ukunemba nokungaguquguquki futhi ivame ukusetshenziswa ezimbonini ezifana nezimoto, i-electronics kanye namapayipi.
Ithusi
● Ingcono kune-aluminium yokuthi:
● I-conductivity kagesi
● Kubi kune-aluminium kokuthi:
● Ukusebenziseka kalula
I-Aluminium nethusi ibonisa izinto eziningi ezivamile.Kodwa-ke, ithusi ngokuvamile liyisinqumo sokuqala sezinhlelo zokusebenza zikagesi ngenxa ye-conductivity yayo engenakuqhathaniswa.Nakuba ukusebenza ngethusi elihlanzekile kuyinselele, ama-alloy amaningi ethusi anomshini wokusebenza oqhathaniswa nezinhlobo ezijwayelekile ze-aluminium.Lokhu kubenza babe ukukhetha okuhle kakhulu kwezinhlelo zokusebenza ezahlukahlukene.
Isipesheli sethu silele ekuhlinzekeni ngezinsizakalo zobungcweti ezimbonini zikagesi, ezezimoto, zemishini yezokwelapha kanye namarobhothi.Sibeka phambili izidingo zakho futhi sikunikeze isevisi ephendulayo, esezingeni eliphezulu ngokwezidingo zakho.Izingxenye zethu zihlala zihlangabezana nezindinganiso eziqinile kuyilapho zihlala zingabizi kakhulu ukugcina iphrojekthi yakho ingaphakathi kwesabelomali.Ukuze uthole ulwazi olwengeziwe kanye nokufaka i-oda, sicela ukhululeke ukusithinta namuhla.
Imboni: Ngenxa yokuqina nokusimama kwayo, i-aluminium iyinketho ethandwayo yokukhiqiza izingxenye zezimboni njengezingxenye zomshini, amagiya nama-bearings.
Ezogesi: Izingxenye ze-aluminium ezenziwe ngomshini we-CNC zivame ukusetshenziswa njengezingxenye ze-elekthronikhi ezintweni zikagesi ngenxa yokuhamba kahle kwazo kagesi.
Ezezimoto:I-Aluminium isetshenziswa embonini yezimoto ukwenza amashafu nezinye izinto, njengemboni ye-aerospace ngenxa yamandla ayo nesisindo esilula.
Ezemithi:I-Aluminiyamu inenani elikhulu emikhakheni yokudla neyokwenza imithi ngenxa yokumelana kwayo nokusabela kwamakhemikhali ngezinto eziningi eziphilayo.
I-Aerospace:Ngenxa yesilinganiso sayo samandla nesisindo esihlaba umxhwele, i-aluminium eyenziwe ngomshini ivame ukusetshenziselwa ukwenza izesekeli zendiza.
I-Cryogenics:Izakhiwo zemishini ye-aluminium zihlala zingashintshiwe ngisho nasezingeni eliphansi kakhulu lokushisa, yingakho izingxenye ze-aluminium zifunwa kakhulu ezinhlelweni ze-cryogenic.
Uma i-aluminium ihlala iyisinqumo esingcono kakhulu sempahla yephrojekthi ethile, ukwenziwa kwemishini ye-CNC kungahlanganiswa namanye amasu okukhiqiza ukuze kukhiqizwe izingxenye ze-aluminium eziyinkimbinkimbi, ezisebenza kakhulu.Amandla ale ndlela alele ekuthuthukiseni ukusebenza kwe-aluminium kuyilapho kusetshenziswa izinqubo eziningi zokukhiqiza.Ukwengeza, ngaphezu kwekhono lokuhlanganisa izinqubo zokukhiqiza ezididiyelwe, imishini ye-CNC ingase isetshenziselwe ukucwenga noma ukulungisa izingxenye ezikhiqizwa imishini ehlukene.Lokhu kuvumelana nezimo kuvumela amasu e-extrusion, ukusakaza kanye ne-forging ukuhambisana nezinqubo zemishini ukuze kwakhiwe izingxenye ze-aluminium ezihlukile.
CNC machining &Aluminium extrusion
Inqubo ye-extrusion ihilela ukuncibilika kwempahla nokuyiphusha ngedayisi ukuze kwakheke izingxenye eziqhubekayo, ezinde.Nakuba ama-extrusions e-aluminium anika amandla ukwakhiwa kwezingxenye ezisebenzayo ezinezigaba eziphambanayo eziyinkimbinkimbi kanye nokuqedwa okuhlaba umxhwele kwendawo, ububanzi bamakhono okuklama bunqunyelwe isidingo sokugcina ingxenye enqamulayo engaguquki kuyo yonke ingxenye.Nokho, izingxenye aluminium extrusion zingashintshwa ngemva extrusion ngokusebenzisa CNC machining inqubo.Ngokusebenzisa amamaki e-aluminium ama-ductile nama-machinable afana no-6061 no-6063, izingxenye ezikhishwe zingasikwa futhi zakhiwe kusetshenziswa izikhungo zemishini ye-CNC.Inhlanganisela ye-aluminium extrusion kanye nemishini ye-CNC inikeza ithuba eliyingqayizivele lokukhiqiza izingxenye ezihlala isikhathi eside ezinezigaba eziyinkimbinkimbi kanye namajometri angajwayelekile.Le ndlela inikeza ukuguquguquka okungenakuqhathaniswa enqubweni yokukhiqiza, okuvumela ukuguqulwa noma ukulungiswa kwezingxenye ezikhiqizwa kusetshenziswa izinqubo ze-extrusion, casting noma forging.Ekugcineni, inhlanganisela ye-CNC machining kanye ne-extrusion yamaphrofayili e-aluminium kudala izinto ezintsha nezisezingeni eliphezulu.
I-Die casting + CNC machining
Inqubo ye-die casting ihilela ukuncibilika kwensimbi bese usebenzisa ukucindezela okuphezulu ukuhlanganisa insimbi endaweni yokubumba.Le nqubo yokukhiqiza ifaneleka kakhulu izingxenye zevolumu ephezulu ngoba isikhunta sensimbi samathuluzi esidingekayo kule nqubo siyabiza kakhulu.I-Aluminium iyinsimbi ethandwayo e-die-cast, kanye nensimbi, i-magnesium ne-zinc.Izingxenye ze-aluminium ze-Die-cast zihlinzeka ngokuqeda okuphezulu kanye nobukhulu obungaguquguquki, okuzenza zilungele izinhlelo zokusebenza ezihlukahlukene zezimboni.Ngokuhlanganisa imishini ye-CNC ne-die casting, abakhiqizi bangafinyelela ukunemba okungenakuqhathaniswa futhi bakhe amajiyometri ayinkimbinkimbi anokuqedwa okuhle kakhulu kwendawo.Lokhu kufezwa ngokukhipha ingxenye yokuqala bese usebenzisa isikhungo somshini ukuze usike.Kodwa-ke, i-gravity die casting ingasetshenziswa njengenye indlela yokukhipha ingcindezi uma ukunciphisa izindleko kubaluleke kakhulu kunokunemba noma ukwakhiwa kwezindonga ezincane.Le ndlela ifaneleka ikakhulukazi ukukhiqizwa kwevolumu ephezulu, lapho ukonga kwezindleko okuhambisana nakho kukwenza kube inketho ekhangayo.
Ukutshala imali + ukwenza imishini ye-CNC
Izingxenye zensimbi zingenziwa kusetshenziswa inqubo ehlanganisa amaphethini we-wax, ebizwa ngokuthi i-investment casting.Inqubo yaziwa ngokukhiqiza izingxenye ezinokunemba okuphezulu kobukhulu kanye nokuqedwa okuhle kakhulu kwendawo.Ukufakwa kwe-investimenti kunikeza izinzuzo eziyingqayizivele ezifana nekhono lokudala izimo eziyinkimbinkimbi ezingenakufezwa ngezinye izindlela ezifana ne-die casting.Ukwengeza, izingxenye ezikhiqizwe ukutshala imali azinayo imigqa yokuhlukanisa, okuzenza zilungele izinhlelo zokusebenza ezidinga ukuqedwa okungenamthungo.I-Aluminium iyinto evame ukusetshenziswa ekutshalweni kwezimali, futhi izingxenye ezenziwe nge-aluminium ekhonjiwe zingathuthukiswa ngokuqhubekayo ngokucubungula ngemuva kokucubungula.Le nqubo ivumela abakhiqizi ukuthi bafinyelele ukunemba okukhulu futhi bakhiqize izingxenye ezinokuqeda okuhle kakhulu, okuzenza zibe zilungele izimboni ezihlukahlukene nezinhlelo zokusebenza.
Forging + CNC machining
Umkhuba wendabuko wokwenza izinsimbi ngamandla acindezelayo, aziwa ngokuthi ukubumba, inketho esebenzayo yama-alloys amaningi e-aluminium asebenza ngomshini.Amasu okubumba endabuko ahilela ukushaya insimbi ngesando ukuze kwakheke umumo oyifunayo.I-alloy eyodwa enjalo, i-aluminium 6061, ihambisana kakhulu nokufoja okushisayo kusetshenziswa ama-dies avaliwe.Le nqubo ivame ukusetshenziswa ekwenzeni izingxenye zezimoto nezimboni.Izingxenye ze-aluminium ezakhiwe nge-post-machining ezinesikhungo semishini ye-CNC zinganikeza izinzuzo eziningi.Inqubo ikhulisa ukunemba futhi ikhiqize isiphetho esiphezulu, esibalulekile ekusetshenzisweni okuhlukahlukene.Akukhona nje kuphela ukuthi i-post-machining inenzuzo uma kuqhathaniswa nokwenza imishini iyodwa, kodwa izingxenye ezifojiwe zivame ukuba namandla kunezinsimbi eziphonswe ngokugcwele noma ezenziwe ngomshini ngokugcwele.Le ndlela futhi ivumela ukudalwa kwamajiyometri ayinkimbinkimbi ngaphandle kokuphazamisa ubuqotho besakhiwo bengxenye.Uma udinga izinsiza zemishini ye-aluminium ye-CNC yangokwezifiso, sicela uxhumane noMsebenzi Wethimba.Uchwepheshe we-CNC machining kanye nokuqeda, sikhiqiza izinhlobonhlobo zezingxenye ze-aluminium ezenziwe ngomshini, kusukela ezincane nezilula kuye ezinkulu neziyinkimbinkimbi.
Uma udinga okwengeziweisevisi ye-prototyping esheshayo, njengekhwalithi ephezuluizingxenye zensimbi yeshidi,Izingxenye zokuphrinta ze-3d, nathi singahlangabezana nezidingo zakho.Pls ungangabazi ukuxhumana nathi namuhla ukuze uthole quote ngokushesha amaphrojekthi akho!